According to the US department of energy, the most common types of materials used in making foam board include polystyrene, polyisocyanurate or polyiso, and polyurethane. Many foam insulation products are more expensive than other types of insulating materials, such as reflective insulation, fiberglass, cellulose, etc. Foam board insulation prices can vary as well depending on the seasons. During the winter less people insulate their house or building due to the cold temperatures. This is the time when prices usually drop for insulating materials (find good prices on insulation by clicking here).
Molded Expanded Polystyrene Foam Board
Molded expanded polystyrene (MEPS) is a material that can be molded into many different things. Some coffee cups, shipping materials and, large sheets of foam board insulation are made out of it. Molded expanded polystyrene is commonly known as beadboard. The material expends under heat and pressure to become foam blocks that can be shaped to the desirable form. The density of the board will vary according to its application. A board used on the roof has is more dense than one used in a wall. A variety of facings are available. A weakness of beadboards is that water transmission through the insulation may become an issue; in that case a vapor diffusion retarder is needed. Beadboards have an R-value per inch that varies from 3.8 to 4.4.
Extruded Expanded Polystyrene Foam Board
Extruded expanded polystyrene (XEPS) is a closed-cell foam insulation similar to MEPS but it is more expensive. It is more resistant to water transmission and It has a more consistent density which makes it better for roofs and walls applications. It is also available with a variety of facings. Extruded expended polystyrene has an R-value per inch that usually equals 5.
Polyisocyanurate and Polyurethane Foam Board
Polyisocyanurate or polyiso and polyurethane are two materials that are very similar. Polyiso foam boards can be made with different compressive strengths which can give more resistance to the material against a force or a load. Its performances will be stable between temperatures as low as -100 ºF and as high as +250ºF. Its qualities make it a good roofing insulation. A laminated aluminum foil facing will provide a moisture or vapor barrier. Those materials are also suitable to insulate places with space limitations. This is due to their R-values per inch that vary from 5.6 to 8 which allow to use a thinner board.
All these different types of foam boards can be used to make structural insulated panels (SIPs).
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